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Sugar Industry

Wedge wire is used in many areas in the separation, screening, filtering and grading of liquid/solids within the Sugar Industry. Whether it be Cane or Beet Sugar, the wedge wire screens are the primary filtering media for the separation of solids from liquids. 

 

From design to manufacture

Rotary Trommel Screens (Cane sugar)

Wedge Wire Trommels are now widely used in many sugar/ethanol refining factories as an important tool in the separation of solids and liquids. Mainly used in Cane Sugar factories, they can be used in multiple areas of the plant for filtering Raw/Mixed juice, Clarified Juice, and Fly Ash.

Optima produce a wide variety of Trommel screen spares with sizes and designs custom made to suit your application and machinery. Diameters ranging from 1.5m to 2.5m and lengths from 2m to 6m, we can cover a vast range of machinery in the market.

Please contact us directly with your requirements

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Raw/Mixed Juice

Highly efficient in filtering bagasse Raw/Mixed juice from the mill or the diffuser. Also suitable for separating the primary juice (sugar manufacturing) and secondary sieving (ethanol manufacturing).

General slots range from 0.50mm to 0.80mm with standard wires. Robust structure designed for increased torque and strength.

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Clarified/Decanter Juice

Trommel screen intended for the broth cleaning from the decanter, with high retention of the non-decanted residues.

For this application screens are used with openings up to 100 microns (150 mesh) and all equipment must ideally be closed to maintain the juice temperature and improve retention efficiency. General Slots range from 0.10mm to 0.25mm with standard wires or ultra-fine wires for more open area.

Available in Standard or Robust designs

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Fly Ash

Trommel screens developed specifically for the water filtration of the incoming water from the gas scrubbers of the boiler. This water can be returned to the system with the solids used as a fertilizer and spread back on to the land. General slots range from 0.50mm to 0.80mm using standard wires.

This would generally be a robust structure designed for increased torque and strength.

Raw Juice Trommel

Internal view of sugar cane raw juice filtration

Rotary Trommel Segments

Wedge wire trommel priced in 8 x segments for bolting together on site. 

From design to manufacture

Sugar Beet Factories

There are multiple areas where Looped and Welded wedge wire screens are used as filter media in the sugar factories for beet sugar.

These can vary from vibrating screen sieve panels on beet washing and sizing machines.

To Sieve bends on rundown screens for tails / effluent waste.

To in line process filtration such as Horizontal & Vertical screens used in the Vertical Tower Beet Diffusers and Cassette Mixers containing the Cassette/Prescalder screens

 

Vibrating Screen Panel

Welded Wedge Wire Vibrating beet screen panel 

Welded Wedge Wire Panel

Tower diffuser/Prescalder botom panels 

Looped Wedge Wire Panel  

Tower diffuser/Prescalder botom panels 

Sugar Beet Filtration

Beet tails filtration using a wedge wire DSM screen/sieve bend 

We are here to help

If you need some help or advice regarding any of our products, simply give us a call, or fill in the form below, and we will try to answer your question as soon as possible.

Alternatively email us directly on 

sales@optima-international.co.uk  or

info@optima-international.co.uk

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Optima International Limited are the U.K.’s leading manufacturer of welded and looped wedge wire products which are widely used across the U.K, Europe and throughout the world.

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